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Pet Bottle CSD Filling Machine (RFC)

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FREEION Carbonated Soft Drink (CSD) Filling Machine

FREEION Carbonated Soft Drink Filling Machine is designed for safe, accurate, and high-speed filling of carbonated beverages such as soft drinks, soda, sparkling water, and flavoured fizzy drinks.

The machine ensures maximum CO₂ retention, minimum foaming, and consistent fill level, even at high production speeds.

The system combines rinsing, filling, and capping in one compact and hygienic monoblock, making it ideal for modern beverage plants.

Technical Specifications
Parameter Specification
Machine Type Rinsing – Counter Pressure Filling – Capping
Application Carbonated Soft Drinks, Soda, Sparkling Water
Bottle Material PET / Glass
Filling Method Counter Pressure Filling
Bottle Size Range 200 ml – 2000 ml
Number of Filling Valves 6 – 72
Production Capacity Up to 36,000 BPH
Cap Type Screw Cap / PCO / Crown Cap
CO₂ Retention High, with Controlled Pressure
Product Contact Parts SS316L
Control System PLC with Touch Screen HMI
CIP System Compatible
Power Supply 415 V, 50 Hz
Machine Structure SS304

Applications

Carbonated Soft Drinks
Soda & Fizzy Beverages
Sparkling Water
Flavoured Carbonated Drinks
Energy Drinks (Carbonated)
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

Excellent CO₂ Retention & Low Foaming
High Filling Accuracy & Stable Operation
Hygienic Design with Low Product Loss

Key Features

Advanced Counter-Pressure Filling Technology

FREEION CSD fillers are specially developed for carbonated beverages.

  • Excellent carbonation retention
  • Controlled pressure filling
  • Low foaming operation
  • Stable filling at high speed
  • Smooth beverage handling

High Hygiene & Food Safety

  • Product contact parts made of SS 316L
  • Hygienic filling valves with smooth finish
  • Fully CIP-compatible filling system
  • Drip-free valves prevent contamination
  • Food-grade construction throughout the line

High-Speed & Accurate Filling

  • Consistent fill level across all bottles
  • Electronic level or flow control options
  • Stable output at high speeds
  • Low oxygen pickup for better shelf life

Bottle & Cap Flexibility

  • Suitable for PET and glass bottles
  • Handles lightweight bottles safely
  • Supports round and square bottles
  • Easy adjustment for different bottle heights

Easy Operation & Fast Changeover

  • PLC with Touch Screen HMI
  • Recipe management system
  • Tool-less changeover for common formats
  • Quick cleaning and maintenance access
  • User-friendly operation for plant staff

Energy Efficient & Low Maintenance

  • Optimized CO₂ and energy consumption
  • Reduced compressed air usage
  • Long-life components with low wear
  • Compact footprint saves plant space
  • Low operating and maintenance cost

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Rinser – Counter Pressure Filler – Capper (RFC)

Bottle Rinser

  • Inverted bottle rinsing system
  • Uses sterile / treated water
  • Uniform internal bottle cleaning

Counter Pressure Filler

FREEION CSD fillers use advanced counter-pressure filling technology specially designed for carbonated beverages.

  • CO₂ purging before filling
  • Controlled pressure filling to avoid foaming
  • Smooth bottle pressurisation and depressurisation
  • Uniform carbonation in every bottle
  • Accurate fill level with minimal product loss

Bottle Capper

  • Suitable for screw caps, PCO caps, and crown caps
  • Leak-proof sealing system
  • Uniform cap torque control
  • Stable capping at high speed

Beverage Conveyor System

  • Smooth bottle transfer between machines
  • Continuous production flow
  • Reduced line stoppage and bottle jams

Labelling & Packing Systems

Available labelling options:

  • BOPP Roll-Fed Labelling
  • Shrink Sleeve Labelling
  • Self-Adhesive Sticker Labelling

Packing options:

  • Shrink Wrapping Machine
  • Carton Packing Machine
  • Tray Packing System

Complete Line Components

Beverage Preparation System

  • Sugar syrup preparation
  • Beverage mixing and blending
  • Homogenization and filtration
  • Consistent beverage quality

Glycol Chiller & Carbonator

  • Accurate beverage chilling before carbonation
  • Efficient CO₂ absorption
  • Stable carbonation and fizz retention

PET Bottle Blow Moulding Machine

  • High-quality PET bottle production
  • Suitable for lightweight bottles
  • Consistent bottle shape and neck finish

Air Conveyor System

  • Smooth bottle transfer to filler
  • Hygienic and stable bottle movement
  • Low bottle damage

Business Advantages

Better Beverage Quality
  • Excellent carbonation retention
  • Consistent taste and fizz
  • Low foaming and smooth filling
Increased Production Efficiency
  • High-speed automatic production
  • Reduced manual intervention
  • Continuous and stable line operation
Lower Operating Cost
  • Reduced CO₂ wastage
  • Energy-efficient operation
  • Low maintenance and downtime
Flexible & Scalable Design
  • Suitable for small to large beverage plants
  • Easy future expansion
  • Compatible with complete beverage processing systems

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Why Choose FREEION CSD Filling Machine?

Proven Counter-Pressure Filling Technology

High Carbonation Retention & Product Quality

Reliable High-Speed Operation

Hygienic Beverage Industry Design

Easy Integration with Mixers, Carbonators & Packaging Lines

Low Operating Cost & Long Service Life

Strong Technical & After-Sales Support

Related Products

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