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Pet Bottle Water Filling Line

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PET Bottle Water Filling Line (RFC Machine) – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced PET Bottle Water Filling Lines with integrated Rinser–Filler–Capper (RFC) technology designed for hygienic, high-speed, and efficient bottled water production.

FREEION’s PET Filler is engineered with advanced filling technology that combines superior hygiene standards, operational flexibility, sustainability, and high-performance production in a compact and efficient system. Designed for packaged drinking water and still beverage applications, our RFC machines ensure outstanding product quality with the lowest Total Cost of Ownership (TCO).

With configurations ranging from 6 to 70 filling valves, FREEION PET Fillers support a wide range of bottle sizes from 200 ml to 20 litres and production speeds up to 42,000 bottles per hour.

Technical Specifications
Specification Details
Machine Type Rinser – Filler – Capper (RFC) Combo
Application Packaged Drinking Water / Mineral Water
Bottle Type PET Bottles
Bottle Size Range 200 ml to 2000 ml
Filling System Gravity / Level Filling
Rinsing System Inverted Bottle Rinsing
Capping Type Plastic Screw Cap
Production Capacity 30 BPM to 240 BPM
Construction Material SS304 / SS316
Control System PLC with Touch Screen HMI
Power Supply 415V / 50Hz / 3 Phase
Air Requirement 6–8 Bar
Operation Fully Automatic

Applications

Packaged Drinking Water Plants
Mineral Water Plants
Still Water Bottling Plants
Beverage Industries
Juice & Liquid Filling Applications
PET Water Filler Model Range Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 50 BPM 40 BPM 30 BPM 15 BPM
02 8/8/4 70 BPM 60 BPM 40 BPM 20 BPM
03 10/10/5 80 BPM 70 BPM 50 BPM 25 BPM
04 12/12/6 100 BPM 80 BPM 60 BPM 30 BPM
05 18/18/6 150 BPM 125 BPM 90 BPM 45 BPM
06 24/24/8 200 BPM 180 BPM 120 BPM 60 BPM
07 24/30/8 220 BPM 180 BPM 140 BPM 70 BPM
08 30/30/10 250 BPM 200 BPM 150 BPM 75 BPM
09 40/40/10 320 BPM 250 BPM 200 BPM 100 BPM
10 40/50/12 400 BPM 325 BPM 250 BPM 125 BPM
11 40/60/14 500 BPM 400 BPM 300 BPM 150 BPM
12 50/70/14 560 BPM 450 BPM 350 BPM 175 BPM
13 60/80/20 640 BPM 500 BPM 400 BPM 200 BPM
Capacities are indicative and may vary depending on bottle size, product characteristics, machine configuration, and operating conditions.
High Hygiene & Product Safety
FREEION RFC machines are engineered according to modern beverage industry hygiene standards.
Hygiene & Safety Features:
  • Full Stainless Steel Construction
  • Hygienic Machine Design
  • Minimal Bottle Contact
  • Food-Grade Product Contact Parts
  • Suitable for BIS / ISI Standards
  • Easy Cleaning & Maintenance Access

Top Benefits

Reduced Production Footprint
High-Speed Performance
Superior Product Quality
Low Operating & Maintenance Cost
Hygienic & Food-Grade Operation
Flexible Bottle Handling
Energy-Efficient System Design

Machine Sections

Bottle Rinser

  • Inverted bottle rinsing system
  • Uses RO / treated water
  • Uniform internal bottle cleaning
  • Low water consumption
  • Hygienic bottle handling

Water Filler

FREEION PET Fillers use advanced gravity contactless filling technology for precise and hygienic operation.

  • Accurate and uniform filling
  • No spillage or product wastage
  • Stable operation at all speeds
  • Suitable for lightweight PET bottles
  • Consistent filling level control
  • High-speed production capability

Automatic Capper

  • Suitable for plastic screw caps
  • Leak-proof and secure sealing
  • Uniform torque control
  • High-speed synchronized capping
  • No cap damage during operation

Improved Product Quality

FREEION PET Fillers use internationally proven filling solutions for maximum product safety and premium quality.

  • Gravity contactless filling system
  • Stainless Steel AISI 316L product contact surfaces
  • Neck handling transfer system
  • Hygienic grippers and star-wheel design
  • Integrated CIP cleaning arrangement
  • Water-lubricated conveyor system

Secured Packaging Integrity

  • Gentle neck handling for lightweight bottles
  • Reduced bottle transfer points
  • Height-adjustable outfeed conveyor
  • Smooth bottle transfer system
  • Optimized handling for high-speed operation

Easy & Fast Format Changeover

  • Quick changeover design
  • Identification-coded change parts
  • Automatic format changeover available
  • Reduced downtime during size changes
  • User-friendly machine accessibility

Increased Sustainability & Optimized TCO

FREEION RFC systems are designed to minimize energy, water, and maintenance costs.

Working System

Empty PET bottles enter the rinsing section where they are internally cleaned using treated water. Bottles are then transferred automatically to the filling section where precise and hygienic filling is carried out using gravity filling technology.

Filled bottles move to the capping section where caps are automatically placed and sealed before bottles are discharged through conveyors for labeling and packaging operations.

Key Business Advantages

Increased Production Output
  • High-speed bottling efficiency
  • Reduced manual intervention
  • Continuous automated production
Cost-Effective & Energy Efficient
  • Water-lubricated systems reduce wear
  • Energy-efficient operation
  • Lower maintenance and operating cost
Superior Product Quality
  • Hygienic filling and capping
  • Accurate bottle handling
  • Premium finished bottle appearance
Flexible & Scalable Solutions
  • Customized machine configurations
  • Suitable for various bottle sizes and capacities
  • Expandable for future production requirements

Advanced Water Treatment System

Our advanced Water Treatment Systems are engineered to deliver superior water purification performance for packaged drinking water and beverage applications.

The treatment process is customized according to feed water quality and final product requirements to ensure safe, clean, and consistent water quality.

Why Choose FREEION RFC Machines?

Global-Style Hygienic Design

High Filling Accuracy

Reliable Leak-Proof Capping

Compact & Space-Saving Structure

Energy-Efficient Operation

Low Total Cost of Ownership

Reliable Performance & Long Service Life

Strong Technical & After-Sales Support

Related Products

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