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Alcohol Filling Machine

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FREEION Alcohol Filling Machine

FREEION Alcohol Filling Machine is designed for safe, hygienic, and accurate filling of alcoholic beverages such as whisky, vodka, rum, gin, wine, beer, RTD beverages, and premium spirits.

The machine delivers stable performance, high filling accuracy, low product loss, and reliable operation for small, medium, and large-scale alcohol bottling plants.

FREEION offers filling solutions for glass bottles, PET bottles, and cans with different filling technologies based on the product type and carbonation level.

Technical Specifications
Parameter Specification
Machine Type Alcohol Filling Machine
Application Beer, Wine, Whisky, Vodka, RTD, Spirits
Bottle Type Glass / PET / Can
Filling Method Gravity / Vacuum / Counter Pressure
Bottle Size Range 180 ml – 2000 ml
Production Capacity 2,000 – 36,000 BPH
Product Contact Parts SS AISI 316L
Machine Structure SS 304
Cap Type Crown / ROPP / Screw Cap
Control System PLC with Touch Screen HMI
CIP Compatible Yes
Power Supply 415V / 50 Hz / 3 Phase
Operation Mode Fully Automatic
Maintenance Low

Applications

Beer Bottling Plants
Whisky Filling Plants
Vodka & Gin Bottling
Wine Filling Lines
RTD Alcoholic Beverage Plants
Premium Spirits Packaging

Top Three Benefits

Excellent CO₂ Retention & Low Foaming
High Filling Accuracy & Stable Operation
Hygienic Design with Low Product Loss

Machine Features

High Hygiene & Product Safety

FREEION alcohol fillers are designed with advanced hygienic standards.

  • Product contact parts made from SS AISI 316L
  • Hygienic filling valves and pipelines
  • Smooth internal surface finish
  • CIP-compatible design for easy cleaning
  • Closed filling environment to avoid contamination
  • Low oxygen pickup during filling

High-Speed & Accurate Filling

  • Accurate fill level control
  • Stable filling at high speed
  • Low product spillage and wastage
  •  Smooth bottle handling system
  •  Consistent filling quality on every bottle

Flexible Bottle Handling

  • Suitable for glass bottles, PET bottles, and cans
  • Supports round, square, and custom bottle shapes
  • Bottle sizes from 180 ml to 2000 ml
  • Supports crown caps, ROPP caps, screw caps, and can seaming
  • Suitable for lightweight bottles

Easy Operation & Quick Changeover

  • PLC with Touch Screen HMI
  • Recipe management for multiple products
  • Quick bottle size changeover
  • Easy access for maintenance and cleaning
  • User-friendly operation for plant operators

Energy Efficient & Low Maintenance

  • Low power consumption
  • Reduced compressed air usage
  • Durable and heavy-duty machine structure
  • Long-life components with low wear and tear
  • Reduced maintenance downtime

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Filling Technologies Available

Gravity Filling

Suitable for:

  • Wine
  • Low-viscosity alcoholic beverages
  • Flavoured alcoholic drinks

Benefits:

  • Smooth filling operation
  • Low product wastage
  • Accurate fill level

Vacuum Filling

Suitable for:

  • Wine
  • Whisky
  • Vodka
  • Premium spirits

Benefits:

  • Precise bottle filling
  • Minimal oxygen pickup
  • Better product quality and shelf life

Counter Pressure Filling

Suitable for:

  • Beer
  • Carbonated RTD beverages
  • Sparkling alcoholic drinks

Benefits:

  • Excellent CO₂ retention
  • Low foaming
  • Stable and accurate filling
  • Better carbonation quality

Key Advantages

  • High filling accuracy and product consistency
  • Hygienic and food-grade design
  • Suitable for glass bottles, PET bottles, and cans
  • Stable operation at high production speeds
  • Low maintenance and low operating cost
  • Easy integration with complete packaging lines
  •  
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 750 ml 1000 ml
1 12/12/6 90 BPM 70 BPM 60 BPM 40 BPM
2 18/18/6 140 BPM 120 BPM 90 BPM 60 BPM
3 24/24/8 200 BPM 170 BPM 130 BPM 80 BPM
4 30/30/10 260 BPM 220 BPM 170 BPM 100 BPM
5 40/40/12 340 BPM 280 BPM 220 BPM 130 BPM
6 50/50/15 420 BPM 360 BPM 280 BPM 170 BPM

Optional Integrated Systems

FREEION can integrate the filling machine with:

  • Bottle Rinser
  • Pasteurizer
  • Bottle Warmer / Cooler
  • Labeling Machine
  • Batch Coding Machine (CIJ / TIJ / Laser)
  • Shrink Wrapping Machine
  • Carton Packing Machine
  • Conveyor Systems
  • CIP System

Business Advantages

Better Beverage Quality
  • Excellent carbonation retention
  • Consistent taste and fizz
  • Low foaming and smooth filling
Increased Production Efficiency
  • High-speed automatic production
  • Reduced manual intervention
  • Continuous and stable line operation
Lower Operating Cost
  • Reduced CO₂ wastage
  • Energy-efficient operation
  • Low maintenance and downtime
Flexible & Scalable Design
  • Suitable for small to large beverage plants
  • Easy future expansion
  • Compatible with complete beverage processing systems

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Why Choose FREEION ?

Reliable and hygienic filling solutions

High-speed and accurate performance

Suitable for Indian operating conditions

Low total cost of ownership

Easy integration with complete packaging lines

Strong after-sales and technical support

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