Sugar Syrup Tank
Sugar Melting Tank & Sugar Syrup Preparation System
FREEION ENGINEERING Pvt. Ltd. offers advanced Sugar Melting Tanks and Sugar Syrup Preparation Systems specially designed for hygienic, efficient, and accurate syrup preparation used in carbonated soft drinks, juices, flavoured beverages, RTS drinks, dairy beverages, and beverage processing industries.
Our systems ensure fast sugar dissolving, uniform mixing, stable syrup concentration, and consistent product quality while maintaining high food safety standards and low operating cost.
FREEION systems are designed for smooth integration with mixers, carbonators, homogenizers, chillers, pasteurizers, and beverage filling lines.
FREEION Sugar Melting Tank
FREEION’s Sugar Melting Tank is designed for efficient and hygienic preparation of sugar syrup used in beverage processing industries. The tank provides quick sugar dissolving, uniform heating, and consistent syrup quality for smooth beverage production.
It is an essential part of beverage preparation systems and works efficiently with downstream processing equipment.
Technical Specifications
| Specification | Details |
|---|---|
| System Type | Sugar Syrup Preparation System |
| Application | CSD, Juice, RTS Beverages |
| Capacity Range | 500 LPH – 20,000 LPH |
| Material of Construction | SS304 / SS316 |
| Heating Method | Steam / Electrical |
| Operating Temperature | Up to 90°C |
| Agitator Type | Top / Side Mounted |
| Filtration System | Inline / Batch Filter |
| CIP Compatibility | Yes |
| Control System | Manual / PLC with HMI |
| Installation | Skid Mounted |
| Operation Mode | Batch / Semi-Automatic |
| Maintenance | Low |
| Specifications can be customized as per customer requirement. | |
Applications
Model-Wise Capacity Table (Indicative)
| No. | Model (R/F/C) | 200 ml | 500 ml | 1000 ml | 2000 ml |
|---|---|---|---|---|---|
| 01 | 6/6/3 | 40 BPM | 30 BPM | 25 BPM | 12 BPM |
| 02 | 8/8/4 | 60 BPM | 50 BPM | 35 BPM | 18 BPM |
| 03 | 10/10/5 | 75 BPM | 65 BPM | 45 BPM | 22 BPM |
| 04 | 12/12/6 | 95 BPM | 75 BPM | 55 BPM | 28 BPM |
| 05 | 18/18/6 | 140 BPM | 120 BPM | 85 BPM | 42 BPM |
| 06 | 24/24/8 | 190 BPM | 170 BPM | 115 BPM | 58 BPM |
| 07 | 30/30/10 | 240 BPM | 190 BPM | 145 BPM | 72 BPM |
| 08 | 40/40/10 | 300 BPM | 240 BPM | 190 BPM | 95 BPM |
Complete Filling Line Solution
- Bottle Air Conveyor System
- Bottle Rinser
- Juice Filling Machine
- Cap Feeding & Capping System
- Bottle Conveying System
- Pasteurizer Integration
- Cooling Tunnel (Optional)
- Labelling Machine
- Shrink Wrapping / Carton Packing
- CIP Cleaning System
Top Three Benefits
Fast & Uniform Sugar Dissolving
High Hygiene & Food Safety
Low Operating & Maintenance Cost
Key Features
Efficient Sugar Dissolving
FREEION Sugar Melting Tanks are designed for smooth and complete sugar melting.
- Uniform heating for fast sugar dissolution
- Proper agitation prevents sugar settling
- Consistent syrup concentration
- Suitable for batch or continuous operation
Hygienic & Food-Grade Design
- Product contact parts made from SS AISI 304 / 316
- Smooth internal surface for easy cleaning
- Closed tank design prevents contamination
- Fully compatible with CIP cleaning systems
Controlled Heating System
- Steam / electrical heating option available
- Accurate temperature control
- Prevents caramelisation of sugar
- Energy-efficient heating design
Easy Operation & Maintenance
- Simple control panel operation
- Manhole for easy inspection and cleaning
- Drain valve for quick emptying
- Low maintenance and long service life
Energy Efficient & Cost Effective
- Reduced heating time
- Low power and steam consumption
- Minimal product loss
- Robust construction for continuous operation
Energy Saving & Low TCO
FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).
Optional Features
- Hot Fill System
- Flow Meter Filling Technology
- Nitrogen Dosing System
- Servo-Based Filling Control
- Online Filling Volume Monitoring
- Automatic CIP Integration
- Cooling Tunnel
- Automatic Cap Elevator
- Inkjet Batch Coding System
FREEION Sugar Syrup Preparation System
FREEION’s Sugar Syrup Preparation System is designed for accurate, hygienic, and efficient preparation of sugar syrup used in carbonated soft drinks, juices, flavoured beverages, and RTS drinks.
The system ensures uniform concentration, consistent taste, and high food safety while keeping operating and maintenance costs low.
This system works smoothly with carbonators, mixers, chillers, homogenizers, and beverage filling machines.
Top Three Benefits
Consistent Syrup Quality
High Hygiene & Food Safety
Low Operating Cost
Key Features
Accurate Syrup Preparation
FREEION systems ensure uniform sugar concentration in every batch.
- Complete sugar dissolving without settling
- Uniform Brix value
- Stable syrup quality
- Suitable for different beverage recipes
Hygienic & Food-Grade Design
- Product contact parts in SS AISI 304 / 316
- Smooth internal surfaces
- Closed system prevents contamination
- Fully CIP compatible
Efficient Heating & Mixing
- Steam or electrical heating option
- Energy-efficient agitator design
- Controlled temperature prevents sugar burning
- Fast batch preparation
Filtration & Clarity Control
- Inline or batch filtration system
- Removes undissolved particles and impurities
- Improves beverage clarity and shelf life
Easy Operation & Low Maintenance
- Simple PLC / manual control
- Easy cleaning and inspection
- Long service life components
- Low maintenance requirement
Business Advantages
Why Choose FREEION Juice Filling Machine?
Advanced Beverage Filling Technology
Hygienic Food-Grade Construction
Accurate & Reliable Filling Performance
High-Speed Production Capability
Low Total Cost of Ownership
Easy Operation & Maintenance
Strong Technical & After-Sales Support
Related Products
/ Sugar Syrup Tank
The syrup preparation system ensures accurate sugar dissolving and uniform Brix control.
/ Pet Bottle Juice Filling Machine
FREEION Juice Filling Machine combines rinsing, filling, and capping in one compact monoblock system.
/ Pasteurizer
FREEION Pasteurizers ensure food safety and longer shelf life.
/ CIP System
FREEION CIP System provides automatic cleaning without dismantling equipment.
/ Beverage Mixing Tank
FREEION Beverage Preparation Tanks are used for blending juice, syrup, flavours, stabilizers, and additives.
/ Juice Processing system
FREEION Juice Processing System ensures hygienic and efficient preparation of juices and beverages.
/ Homogeniser
FREEION Homogenizer improves beverage texture, stability, and mouthfeel.
