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Pet Bottle Juice Filling Machine

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PET Bottle Juice Filling Line – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced PET Bottle Juice Filling Lines designed for hygienic, high-speed, and reliable filling of fruit juices, flavoured drinks, nectar beverages, RTS drinks, and non-carbonated beverages.

FREEION Juice Filling Machines combine superior hygiene, filling accuracy, flexible bottle handling, and energy-efficient operation to deliver consistent product quality with low operating cost. Our systems are suitable for PET bottles and glass bottles and can efficiently handle both pulp and non-pulp beverages.

Technical Specifications
Parameter Specification
Machine Type Rinser – Filler – Capper (RFC)
Application Fruit Juice & Flavoured Beverages
Bottle Material PET / Glass
Filling Method Gravity / Flow Meter / Piston
Bottle Size Range 200 ml – 2000 ml
Filling Temperature Ambient / Hot Fill
Number of Filling Valves 4 – 60
Production Capacity Up to 24,000 BPH
Cap Type Screw Cap / ROPP
Product Contact Parts SS316L
Machine Construction SS304
Control System PLC with Touch Screen HMI
CIP Compatibility Yes
Power Supply 415V / 50Hz / 3 Phase

Applications

Fruit Juice Bottling Plants
RTS Beverage Production
Flavoured Drink Filling
Nectar & Pulpy Juice Packaging
Non-Carbonated Soft Drinks
Functional & Nutritional Beverage Processing
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

High Hygiene & Food Safety
Stable High-Speed Performance
Low Operating & Maintenance Cost

Key Features

Flexible Bottle & Juice Handling

Freeion Juice Fillers Are Designed According to Modern Beverage Industry Hygiene Standards.

  • Suitable for PET and Glass bottles
  • Bottle size range from 200 ml to 2000 ml
  • Handles pulp and non-pulp beverages
  • Suitable for lightweight containers
  • Smooth and gentle bottle transfer system
  • Supports round, square, and custom bottle designs

Superior Hygiene & Product Safety

Freeion Juice Fillers Are Designed According to Modern Beverage Industry Hygiene Standards.

  • Product contact parts made of SS AISI 316L
  • Hygienic filling valves with smooth internal surfaces
  • Fully CIP compatible design
  • Closed filling environment
  • Drip-free filling nozzles to avoid contamination
  • Suitable for hot filling and ambient filling applications

High Filling Accuracy & Performance

Freeion Juice Fillers Are Designed According to Modern Beverage Industry Hygiene Standards.

  • Gravity / Flow Meter filling system
  • Uniform filling across all bottles
  • Stable operation during continuous production
  • Low foaming during filling
  • Minimal product wastage
  • Precise fill level control

Easy & Fast Format Changeover

Freeion Juice Fillers Are Designed According to Modern Beverage Industry Hygiene Standards.

  • Quick-change parts with identity coding
  • Simple mechanical adjustments
  • Optional automatic format change system
  • Touch Screen HMI for easy operation
  • Recipe storage for different bottle sizes
  • Reduced downtime between production batches

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Optional Features

Business Advantages

Higher Production Efficiency
  • High-speed automated operation
  • Reduced manpower requirement
  • Stable continuous production
Cost-Effective Operation
  • Low product wastage
  • Reduced maintenance cost
  • Energy-efficient system design
Consistent Juice Quality
  • Hygienic filling process
  • Accurate fill level control
  • Better product freshness and shelf life
Flexible & Scalable Solution
  • Easy future capacity expansion
  • Compatible with labelling and packing systems
  • Suitable for multiple beverage applications

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Why Choose FREEION Juice Filling Machine?

Advanced Beverage Filling Technology

Hygienic Food-Grade Construction

Accurate & Reliable Filling Performance

High-Speed Production Capability

Low Total Cost of Ownership

Easy Operation & Maintenance

Strong Technical & After-Sales Support

Related Products

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