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DM Plant

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DM Plant (Demineralization Plant) – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced Industrial and Commercial Demineralization (DM) Plants designed to produce high-purity water by removing dissolved minerals, salts, and ionic impurities from water.

Our DM Plants are engineered using advanced ion exchange technology to deliver consistent water quality, high operational efficiency, and reliable long-term performance for critical industrial applications requiring mineral-free water.

The demineralization process effectively removes cations and anions present in raw water, producing water with extremely low conductivity suitable for high-pressure boilers, pharmaceuticals, power plants, electronics, and process industries.

Designed with precision engineering and high-quality components, our DM systems ensure low maintenance, efficient regeneration, and optimized operating costs.

Water Quality Parameters
Parameter Typical Output
Conductivity Low Conductivity Water
Hardness Nil
TDS Reduction Very High
Silica Removal High
Mineral Content Nearly Zero

Applications

Boiler Feed Water Treatment
Power Plants
Pharmaceutical Industries
Chemical Industries
Electronics & Semiconductor Industries
Beverage & Food Processing Industries
Laboratories & Research Facilities
Process Water Applications
Textile & Dyeing Industries

Technology Overview

Demineralization is an ion exchange process where dissolved mineral salts are removed from water through specialized resin beds.

The process generally consists of:

  • Cation Exchange Unit
  • Degasser System (Optional)
  • Anion Exchange Unit
  • Mixed Bed Polisher (Optional)

The system removes:

  • Calcium & Magnesium
  • Sodium & Potassium
  • Chlorides & Sulfates
  • Silica
  • Dissolved Salts & Ionic Contaminants

resulting in high-purity demineralized water with low conductivity.

Process Flow

Raw Water
Pre-Treatment System
Reverse Osmosis (RO) System
EDI Module
Ultrapure Water Storage

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Key Advantages

  • High-Purity Demineralized Water Production
  • Efficient Removal of Dissolved Salts & Minerals
  • Reliable Continuous Operation
  • Low Maintenance Requirements
  • Long Resin Service Life
  • Optimized Regeneration Efficiency
  • Energy-Efficient Operation
  • Customized Design for Industrial Applications

Operating Specifications

  • Feed Water TDS : Application Specific
  • Operating Pressure : 2 – 6 kg/cm²
  • Operating Temperature : 5°C – 50°C
  • pH Range : 6 – 9
  • Regeneration : Acid & Alkali Based
  • Flow Capacity : Customized as per Requirement

Standard Features

  • High-Quality Ion Exchange Resins
  • FRP / MSRL / SS304 / SS316 Vessels
  • Precision Engineered Internal Distribution System
  • Acid & Alkali Dosing Arrangement
  • Conductivity Monitoring System
  • Flow Control System
  • Manual / Semi-Automatic / Fully Automatic Operation
  • Corrosion-Resistant Piping System
  • Heavy Duty Industrial Design

Optional Features

  • Mixed Bed Polisher Unit
  • PLC-Based Automation System
  • Online Conductivity Monitoring
  • Automatic Regeneration System
  • Skid Mounted Design
  • Acid & Alkali Storage Tanks
  • Dosing Pumps
  • SS304 / SS316 Skid Structure
  • Remote Monitoring & Control
  • Customized Plant Configuration

Optional Features

Business Advantages

Higher Production Efficiency
  • High-speed automated operation
  • Reduced manpower requirement
  • Stable continuous production
Cost-Effective Operation
  • Low product wastage
  • Reduced maintenance cost
  • Energy-efficient system design
Consistent Juice Quality
  • Hygienic filling process
  • Accurate fill level control
  • Better product freshness and shelf life
Flexible & Scalable Solution
  • Easy future capacity expansion
  • Compatible with labelling and packing systems
  • Suitable for multiple beverage applications

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Why Choose FREEION Juice Filling Machine?

Advanced Beverage Filling Technology

Hygienic Food-Grade Construction

Accurate & Reliable Filling Performance

High-Speed Production Capability

Low Total Cost of Ownership

Easy Operation & Maintenance

Strong Technical & After-Sales Support

Related Products

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