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CIP System

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CIP System (Clean-in-Place System) – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced CIP (Clean-in-Place) Systems designed for automatic, hygienic, and efficient cleaning of beverage processing equipment such as filling machines, syrup preparation tanks, pasteurizers, homogenizers, mixers, storage tanks, and processing pipelines.

Our CIP Systems ensure complete sanitation without dismantling equipment, helping beverage manufacturers maintain superior product hygiene, food safety compliance, and consistent production quality while reducing downtime, water consumption, chemical usage, and manpower requirements.

Designed with hygienic stainless steel construction, intelligent automation, and energy-efficient operation, FREEION CIP Systems provide reliable cleaning performance for modern beverage and liquid processing industries.

Technical Specifications
Specification Details
System Type Clean-in-Place (CIP) System
Application Beverage & Liquid Processing Lines
Capacity 500 LPH – 20,000 LPH
Material of Construction SS304 / SS316
Pump Type Centrifugal / Positive Displacement
Cleaning Solutions Caustic, Acid, Sanitizer
Temperature Range 30°C – 90°C
Control System PLC with Touch Screen HMI
Operation Mode Automatic / Semi-Automatic
Installation Type Skid Mounted / Integrated
Water & Energy Efficiency Optimized Low Consumption
Maintenance Low

Applications

Bottled Water Plants (Still & Mineral Water)
Carbonated Soft Drink (CSD) Lines
Juice & RTS Beverage Production
Dairy & Flavoured Milk Plants
Syrup Preparation & Mixing Lines
Beverage Processing Plants
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

High Hygiene & Product Safety
Saves Time, Water & Chemicals
Easy Operation & Low Maintenance

Key Features

Efficient & Automated Cleaning

FREEION CIP Systems are designed for precise and repeatable cleaning performance across beverage processing equipment.

  • Fully automatic cleaning cycles
  • Programmable cleaning parameters
  • Consistent sanitation results
  • Reduced manual intervention
  • Multi-stage cleaning process
  • Compatible with caustic, acid, and sanitizer cleaning

Hygienic & Food-Grade Design

Manufactured according to modern beverage industry hygiene standards.

  • Product contact parts in SS304 / SS316
  • Smooth internal sanitary finish
  • Hygienic piping and fittings
  • Closed-loop cleaning system
  • Prevents bacterial growth and contamination
  • Compatible with fillers, pasteurizers, mixers, homogenizers, and tanks

Energy & Water Efficient Operation

FREEION CIP Systems are engineered to minimize operational cost while maintaining maximum cleaning performance.

  • Optimized chemical and water usage
  • Reduced wastewater generation
  • Heat recovery system available
  • Energy-efficient heating operation
  • Lower utility consumption
  • Reduced operating expenses

Easy Operation & Intelligent Monitoring

  • PLC with Touch Screen HMI
  • Programmable cleaning recipes
  • Automatic cycle control
  • Digital display for temperature, flow, and cleaning status
  • Safety alarms and maintenance alerts
  • User-friendly operation interface

Modular & Flexible Design

  • Custom-built for different plant capacities
  • Suitable for single or multiple processing lines
  • Skid-mounted or integrated installation
  • Expandable system configuration
  • Easy integration with existing beverage plants

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Optional Features

Standard Cleaning Cycles

Business Advantages

Improved Hygiene & Food Safety
  • Reliable sanitation performance
  • Reduced contamination risk
  • Compliance with beverage industry hygiene standards
Increased Production Efficiency
  • Reduced cleaning downtime
  • Faster cleaning process
  • Continuous production support
Lower Operating Cost
  • Reduced water and chemical consumption
  • Lower manpower requirement
  • Energy-efficient operation
Extended Equipment Life
  • Controlled cleaning process
  • Reduced equipment wear
  • Improved system reliability

Key Advantages

Working System

The CIP system circulates cleaning solutions such as hot water, caustic solution, acid solution, and sanitizers through processing equipment and pipelines without dismantling the system.

The automated cleaning cycle includes pre-rinsing, chemical circulation, intermediate rinsing, sanitization, and final rinsing to ensure complete hygienic cleaning and food safety compliance.

Why Choose FREEION CIP Systems?

Advanced Automated Cleaning Technology

Hygienic Food-Grade Construction

Reliable & Consistent Cleaning Performance

Water & Energy Saving Operation

Easy Integration with Beverage Equipment

User-Friendly Automation System

Long Operational Life

Strong Technical & After-Sales Support

Related Products

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