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Carbonato

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Beverage Carbonator – Carbonated Soft Drink (CSD) System

FREEION ENGINEERING Pvt. Ltd. offers advanced Beverage Carbonators specially designed for carbonated soft drinks (CSD), soda, sparkling water, flavoured beverages, and energy drinks.

FREEION Carbonators ensure accurate and stable mixing of CO₂ with chilled beverages, delivering consistent fizz, refreshing taste, and high product quality while maintaining hygiene, energy efficiency, and low operating cost.

Our carbonation systems are suitable for small, medium, and large beverage plants and can be easily integrated with syrup preparation systems, chillers, mixers, and CSD filling lines.

Technical Specifications
Specification Details
Machine Type Beverage Carbonator
Application CSD, Soda, Sparkling Water
Carbonation Level Adjustable (as per product)
Capacity Range 1,000 LPH – 20,000 LPH
Product Temperature 0°C – 4°C (recommended)
CO₂ Pressure As per product requirement
Mixing System Carbonating Column
Material (Product Contact) SS AISI 316L
CIP Compatibility Yes
Control System PLC with Touch Screen HMI
Power Supply 415 V, 50 Hz, 3 Phase
Machine Operation Fully Automatic
Maintenance Low

Applications

Carbonated Soft Drinks (CSD)
Soda & Flavoured Soda
Sparkling Water
Energy Drinks
Beverage Processing Plants
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

Consistent Carbonation Quality
High Hygiene & Food Safety
Low Operating Cost

Key Features

Accurate Carbonation Control

FREEION carbonators provide stable and uniform carbonation for different beverage types.

  • Precise CO₂ dosing control
  • Consistent CO₂ volume in every bottle
  • Suitable for different carbonation levels
  • Stable performance even at high production speeds

High Hygiene & Food Safety

Designed as per beverage industry hygiene standards.

  • Product contact parts made from SS AISI 316L
  • Hygienic design with smooth internal surfaces
  • Fully CIP-compatible system
  • Closed system to avoid contamination

Efficient Mixing Technology

Ensures maximum CO₂ absorption with minimum gas loss.

  • High-efficiency carbonating column
  • Fine CO₂ diffusion for better absorption
  • Low foaming during filling
  • Stable pressure control

Energy Efficient & Low TCO

FREEION carbonators are designed to reduce operating costs.

  • Low CO₂ consumption
  • Energy-efficient pumps and motors
  • Minimal product losses
  • Simple design with low maintenance

Easy Operation & Integration

  • PLC-based control system with touch screen HMI
  • Easy parameter setting for different products
  • Compact footprint
  • Easy integration with filler, mixer, and chiller

FREEION Beverage Carbonator

FREEION’s Carbonator is designed for efficient carbonation of beverages by precisely mixing chilled water or beverage with CO₂ under controlled pressure.

The system provides stable carbonation, better gas absorption, reduced foaming, and uniform beverage quality throughout production.

Business Advantages

Better Beverage Quality
  • Stable carbonation level
  • Consistent taste and mouthfeel
  • Long-lasting fizz retention
Improved Production Efficiency
  • Continuous carbonation process
  • High-speed beverage production
  • Smooth integration with filling lines
Lower Operating Cost
  • Reduced CO₂ wastage
  • Energy-efficient operation
  • Low maintenance requirement
Flexible & Scalable Design
  • Suitable for small to large beverage plants
  • Easy future expansion
  • Compatible with complete beverage processing systems

Working Principle

The beverage is first chilled to the required temperature and then transferred into the carbonator. Carbon dioxide (CO₂) is injected into the liquid under controlled pressure through a high-efficiency carbonating column.

The system ensures proper CO₂ absorption, stable carbonation levels, refreshing taste, and long-lasting fizz in every bottle.

Capacity Table (Indicative)
Model (R/F/C) 250 ml 300 ml 500 ml
12/12/6 60 BPM 50 BPM 40 BPM
18/18/6 100 BPM 85 BPM 70 BPM
24/24/8 150 BPM 130 BPM 100 BPM
30/30/10 220 BPM 180 BPM 150 BPM
40/40/10 300 BPM 250 BPM 200 BPM
50/50/12 400 BPM 320 BPM 250 BPM
60/60/15 500 BPM 400 BPM 320 BPM

Why Choose FREEION Carbonator?

Consistent Carbonation & Taste

Hygienic Beverage Industry Design

Reliable Performance for Indian Conditions

Easy Operation & Maintenance

Energy-Efficient & Low Total Cost of Ownership

Smooth Integration with Beverage Processing Lines

Strong Technical & After-Sales Support

Related Products

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