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Can Bottle CSD Filling Machine (RFC)

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FREEION Can Filling Machine

FREEION Can Filling Machine is engineered for high-speed, hygienic, and reliable filling of carbonated soft drinks, energy drinks, sparkling water, beer, and other beverages in aluminium cans.

Built with advanced counter-pressure filling technology, the machine ensures maximum CO₂ retention, low foaming, precise fill accuracy, and superior product quality even at high production speeds. The compact monoblock system integrates can rinsing, filling, and seaming into one efficient solution for modern beverage production plants.

Designed for continuous operation, FREEION Can Filling Machines deliver excellent performance, hygienic processing, energy efficiency, and low total cost of ownership.

Technical Specifications
Parameter Specification
Machine Type Can Filling & Seaming Machine
Filling Method Counter Pressure Filling
Application Carbonated Soft Drinks, Energy Drinks, Sparkling Water
Container Type Aluminium Cans
Can Size Range 150 ml – 500 ml
Filling Valves 12 – 60
Seaming Heads 1 – 10
Production Capacity Up to 36,000 CPH
Product Contact Parts SS AISI 316L
Machine Structure SS304
Control System PLC with Touch Screen HMI
CIP Compatibility Yes
Power Supply 415 V / 50 Hz / 3 Phase
Machine Operation Fully Automatic
Maintenance Low

Applications

Carbonated Soft Drinks (CSD)
Energy Drinks
Sparkling Water
Soda Beverages
Flavoured Carbonated Drinks
Beer & Malt Beverages
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

Excellent carbonation retention with low foaming
High-speed hygienic can filling operation
Low operating and maintenance cost

Key Features

Advanced Counter-Pressure Filling Technology

FREEION can fillers are specially designed for carbonated beverage applications.

Features:

  • CO₂ purging before filling
  • Controlled pressure filling system
  • Smooth can pressurisation and depressurisation
  • Stable carbonation throughout production
  • Uniform fill level in every can
  • Low foam generation during filling

Benefits:

  • Better carbonation retention
  • Improved beverage quality and shelf life
  • Reduced product wastage
  • Accurate and stable filling performance

High Hygiene & Food Safety

The machine is designed according to modern beverage industry hygiene standards.

Features:

  • Product contact parts made from SS AISI 316L
  • Hygienic filling valves with smooth internal finish
  • Fully enclosed filling environment
  • CIP-compatible design
  • Drip-free filling system
  • Stainless steel machine construction

Benefits:

  • Improved food safety
  • Reduced contamination risk
  • Easy cleaning and sanitation
  • Consistent product quality

High-Speed & Stable Performance

FREEION Can Filling Machines are designed for reliable continuous production.

Features:

  • Stable operation at high speeds
  • Smooth can transfer system
  • Electronic fill level control
  • Low oxygen pickup during filling
  • Servo-synchronised operation

Benefits:

  • Higher production efficiency
  • Reduced downtime
  • Consistent filling quality
  • Smooth production flow

Accurate Can Seaming System

The integrated seaming system ensures secure and leak-proof can sealing.

Features:

  • Precision double seaming technology
  • Strong and consistent seam quality
  • Automatic lid feeding system
  • Low seam rejection rate
  • Suitable for standard aluminium cans

Benefits:

  • Leak-proof sealing
  • Better product safety
  • Improved shelf life
  • Reduced packaging rejection

Flexible Can Handling

FREEION machines support different can sizes and beverage applications.

Features:

  • Suitable for slim, sleek, and standard cans
  • Supports multiple can diameters and heights
  • Quick format changeover
  • Compatible with carbonated and non-carbonated beverages

Benefits:

  • Production flexibility
  • Easy product changeover
  • Future expansion capability
  • Multi-product operation

Easy Operation & Fast Changeover

Designed for simple operation and operator convenience.

Features:

  • PLC with Touch Screen HMI
  • Recipe management system
  • User-friendly control interface
  • Tool-less format adjustments
  • Easy access for cleaning and maintenance

Benefits:

  • Reduced operator dependency
  • Faster production setup
  • Easy troubleshooting
  • Lower maintenance effort

Energy Efficient & Low TCO

FREEION Can Filling Machines are designed to reduce utility consumption and operating cost.

Energy Saving:

  • Optimised motor drives
  • Reduced compressed air usage
  • Efficient CO₂ consumption
  • Compact machine footprint

Maintenance Saving:

  • Long-life components
  • Simplified mechanical design
  • Reduced wear and tear
  • Easy maintenance access

Water & Product Saving:

  • Reduced product loss
  • Efficient CIP cleaning
  • Minimal water consumption

Business Advantages

Better Beverage Quality
  • Excellent carbonation retention
  • Consistent taste and fizz
  • Low foaming and smooth filling
Increased Production Efficiency
  • High-speed automatic production
  • Reduced manual intervention
  • Continuous and stable line operation
Lower Operating Cost
  • Reduced CO₂ wastage
  • Energy-efficient operation
  • Low maintenance and downtime
Flexible & Scalable Design
  • Suitable for small to large beverage plants
  • Easy future expansion
  • Compatible with complete beverage processing systems

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Capacity Table (Indicative)
Model (F/S) 250 ml 330 ml 500 ml
12/1 80 BPM 70 BPM 60 BPM
18/4 150 BPM 130 BPM 100 BPM
24/4 220 BPM 180 BPM 150 BPM
36/6 320 BPM 280 BPM 220 BPM
48/8 450 BPM 380 BPM 300 BPM
60/10 600 BPM 500 BPM 400 BPM

Why Choose Can Filling Machine?

Advanced counter-pressure filling technology

Excellent carbonation retention and low foaming

Accurate filling and reliable seaming

Hygienic and food-safe machine design

Stable high-speed production performance

Easy operation and quick format changeover

Energy-efficient and low maintenance

Strong technical and after-sales support

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