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Glass Bottle Water Filling Line

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FREEION Glass Bottle Water Filling Machine

FREEION Glass Bottle Water Filling Machine is engineered for hygienic, accurate, and reliable filling of packaged drinking water, mineral water, and still water in glass bottles.

The machine combines rinsing, filling, and capping in one compact monoblock system, ensuring smooth bottle handling, high hygiene standards, and stable high-speed production. Designed for premium bottled water applications, the system delivers excellent product quality, low operating cost, and reliable long-term performance.

FREEION glass bottle fillers are suitable for small, medium, and large water bottling plants.

Technical Specifications
Parameter Specification
Machine Type Glass Bottle Water Filling Machine
Filling Method Gravity Filling
Application Packaged Drinking Water / Mineral Water
Bottle Material Glass Bottles
Bottle Size Range 200 ml – 2000 ml
Production Capacity Up to 36,000 BPH
Cap Type Crown Cap / Screw Cap
Product Contact Parts SS AISI 316L
Machine Structure SS 304
Control System PLC with Touch Screen HMI
Rinsing System Inverted Bottle Rinsing
CIP Compatibility Yes
Power Supply 415 V / 50 Hz / 3 Phase
Machine Operation Fully Automatic
Maintenance Low

Applications

Packaged Drinking Water
Mineral Water
Premium Glass Bottle Water
Still Water Bottling Plants
Hospitality & HoReCa Water Brands
Capacity Table Indicative
No. Model (R/F/C) 250 ml 500 ml 1000 ml
01 12/12/6 60 BPM 50 BPM 30 BPM
02 18/18/6 100 BPM 80 BPM 50 BPM
03 24/24/8 150 BPM 120 BPM 70 BPM
04 30/30/10 220 BPM 180 BPM 100 BPM
05 40/40/10 300 BPM 250 BPM 150 BPM
06 50/50/12 400 BPM 320 BPM 180 BPM
07 60/60/15 500 BPM 400 BPM 220 BPM
Capacities are approximate and depend on bottle size and operating conditions.

Top Three Benefits

High hygiene and food safety standards
Accurate filling with stable operation
Premium glass bottle handling system

Machine Features

1. Hygienic Filling Technology

FREEION water fillers are designed for safe and hygienic water bottling operations.

Features:

  • Gravity filling system
  • SS AISI 316L product contact parts
  • Hygienic filling valves
  • Smooth internal product surfaces
  • Minimal bottle contact during transfer
  • CIP-compatible filling section

Benefits:

  • Safe drinking water production
  • Reduced contamination risk
  • Consistent filling quality
  • Longer product shelf life

2. Integrated Rinser–Filler–Capper System

The compact monoblock machine combines rinsing, filling, and capping in one unit.

Bottle Rinser

  • Inverted bottle rinsing
  • RO / treated water rinsing
  • Uniform internal bottle cleaning
  • Low water consumption

Water Filler

  • Accurate fill level control
  • Stable high-speed operation
  • No spillage or wastage
  • Smooth bottle handling

Bottle Capper

  • Suitable for crown caps and screw caps
  • Leak-proof cap sealing
  • Uniform torque control
  • Gentle cap handling

Benefits:

  • Reduced floor space
  • Improved production efficiency
  • Better hygiene control
  • Lower manual handling

3. Gentle Glass Bottle Handling

FREEION machines are specially designed for safe glass bottle movement.

Features:

  • Smooth bottle transfer system
  • Accurate neck handling
  • Reduced bottle impact
  • Stable star-wheel transfer system
  • Synchronised conveyor movement

Benefits:

  • Reduced bottle breakage
  • Smooth high-speed operation
  • Better packaging quality
  • Reliable continuous production

4. High-Speed & Stable Performance

FREEION filling systems ensure reliable performance even during continuous operation.

Features:

  • Stable filling at high speed
  • Smooth bottle flow
  • Optimised machine layout
  • Reduced transfer points
  • Consistent fill accuracy

Benefits:

  • Higher production efficiency
  • Reduced downtime
  • Better operational reliability
  • Consistent bottle quality

5. Easy Operation & Quick Changeover

Designed for user-friendly operation and fast format changes.

Features:

  • PLC with Touch Screen HMI
  • Recipe management system
  • Quick bottle size adjustment
  • Easy access for cleaning and maintenance
  • User-friendly controls

Benefits:

  • Easy machine operation
  • Faster product changeover
  • Reduced operator dependency

Lower maintenance effort

6. Energy Efficient & Low TCO

FREEION machines are designed to minimise operating cost and utility consumption.

Energy Saving:

  • Efficient motor drives
  • Reduced water consumption
  • Compact footprint
  • Optimised machine operation

Maintenance Saving:

  • Long-life machine components
  • Simplified machine design
  • Reduced wear and tear
  • Easy maintenance access

Water Saving:

  • Minimal water loss during rinsing
  • Efficient cleaning system
  • Reduced utility consumption

Sustainable & Eco-Friendly Operation

Key Advantages

Business Advantages

Higher Production Efficiency
  • High-speed automated operation
  • Reduced manpower requirement
  • Stable continuous production
Cost-Effective Operation
  • Low product wastage
  • Reduced maintenance cost
  • Energy-efficient system design
Consistent Juice Quality
  • Hygienic filling process
  • Accurate fill level control
  • Better product freshness and shelf life
Flexible & Scalable Solution
  • Easy future capacity expansion
  • Compatible with labelling and packing systems
  • Suitable for multiple beverage applications

Importance of Water Treatment in Beverage Production

Hygienic and reliable filling solution

Accurate filling and leak-proof capping

Gentle handling for glass bottles

Stable high-speed production performance

Energy-efficient and low maintenance

Easy integration with packaging systems

Reliable performance for Indian operating conditions

Strong technical and after-sales support

Related Products

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