Juice Processing system
Juice Processing System – Industrial & Commercial
FREEION ENGINEERING Pvt. Ltd. offers complete Juice Processing Systems designed for hygienic, efficient, and high-quality production of fruit juices, RTS beverages, flavoured drinks, nectar juices, and pulp-based beverages.
FREEION systems are engineered to maintain the natural taste, colour, aroma, and nutritional value of beverages while ensuring product stability, food safety, and extended shelf life. Our turnkey juice processing solutions integrate seamlessly with syrup preparation, homogenization, pasteurization, chilling, filling, and packaging systems for smooth and continuous production.
Designed with advanced automation, food-grade stainless steel construction, and energy-efficient technology, FREEION Juice Processing Systems are ideal for modern beverage manufacturing plants.
Technical Specifications
| Equipment | Capacity Range | Material | Key Features |
|---|---|---|---|
| Fruit Washing & Sorting | 500 – 5000 kg/hr | SS304 | Efficient washing & debris removal |
| Juice Extractor / Pulper | 500 – 5000 LPH | SS316 | High extraction yield |
| Sugar Melting Tank | 500 – 10,000 L | SS304 / SS316 | Accurate syrup preparation |
| Homogenizer | 500 – 10,000 LPH | SS304 / SS316 | Smooth texture & stability |
| Pasteurizer | 500 – 20,000 LPH | SS304 / SS316 | HTST / Batch processing |
| Glycol Chiller | 2 – 50 TR | Food Grade | Efficient cooling system |
| Juice Filling Machine | 200 ml – 2000 ml | SS316 | Hygienic accurate filling |
| Labelling & Packing | As per Line | — | Automatic packaging integration |
| Specifications can be customized as per customer requirements. | |||
Applications
Model-Wise Capacity Table (Indicative)
| No. | Model (R/F/C) | 200 ml | 500 ml | 1000 ml | 2000 ml |
|---|---|---|---|---|---|
| 01 | 6/6/3 | 40 BPM | 30 BPM | 25 BPM | 12 BPM |
| 02 | 8/8/4 | 60 BPM | 50 BPM | 35 BPM | 18 BPM |
| 03 | 10/10/5 | 75 BPM | 65 BPM | 45 BPM | 22 BPM |
| 04 | 12/12/6 | 95 BPM | 75 BPM | 55 BPM | 28 BPM |
| 05 | 18/18/6 | 140 BPM | 120 BPM | 85 BPM | 42 BPM |
| 06 | 24/24/8 | 190 BPM | 170 BPM | 115 BPM | 58 BPM |
| 07 | 30/30/10 | 240 BPM | 190 BPM | 145 BPM | 72 BPM |
| 08 | 40/40/10 | 300 BPM | 240 BPM | 190 BPM | 95 BPM |
Complete Filling Line Solution
- Bottle Air Conveyor System
- Bottle Rinser
- Juice Filling Machine
- Cap Feeding & Capping System
- Bottle Conveying System
- Pasteurizer Integration
- Cooling Tunnel (Optional)
- Labelling Machine
- Shrink Wrapping / Carton Packing
- CIP Cleaning System
Top Three Benefits
High-Quality Juice with Natural Taste & Colour
Hygienic & Food-Safe Processing
Energy-Efficient & Low Operating Cost
Key Features
Efficient & Fruit Preparation
FREEION systems ensure proper fruit handling and maximum juice extraction efficiency.
- Fruit washing and sorting system
- Removal of dirt, stones, and damaged fruits
- Peeling, crushing, and pulping options
- High juice extraction yield
- Minimal product wastage
Sugar Syrup & Beverage Mixing
- Accurate syrup preparation using FREEION Sugar Melting Tanks
- Uniform blending of juice, syrup, flavours, and additives
- Controlled Brix and flavour consistency
- Smooth texture through FREEION Homogenizer integration
Filtration & Clarification
FREEION filtration systems improve product clarity, quality, and shelf life.
- Removal of pulp, seeds, and suspended particles
- Improved product appearance
- Suitable for clear and pulp-based beverages
- Enhanced shelf stability
Pasteurization & Product Safety
Advanced thermal processing ensures product hygiene and extended shelf life.
- HTST or batch pasteurization systems
- Accurate temperature control
- Maintains natural colour, flavour, and aroma
- Microbiological safety assurance
- Fully CIP compatible
Filling & Packaging Integration
FREEION systems integrate easily with:
- PET Bottle Filling Machines
- Glass Bottle Filling Systems
- Carton Filling Machines
- Labelling & Packing Systems
- Hygienic and accurate filling
- Multiple bottle size compatibility
- Smooth production line integration
- Automatic packaging support
Hygienic & Food-Grade Design
Manufactured according to modern beverage industry standards.
- SS304 / SS316 food-grade construction
- Hygienic sanitary piping
- Smooth internal product contact surfaces
- Closed-loop processing system
- Fully CIP compatible design
Automation & Easy Operation
- PLC with Touch Screen HMI
- Automated recipe and process control
- User-friendly operation system
- Easy cleaning and maintenance
- Integrated safety and monitoring system
Energy Saving & Low TCO
FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).
Optional Features
- Hot Fill System
- Flow Meter Filling Technology
- Nitrogen Dosing System
- Servo-Based Filling Control
- Online Filling Volume Monitoring
- Automatic CIP Integration
- Cooling Tunnel
- Automatic Cap Elevator
- Inkjet Batch Coding System
Business Advantages
Working System
Fresh fruits or prepared fruit pulp are processed through washing, sorting, crushing, and juice extraction systems. The extracted juice is blended with sugar syrup, flavours, and additives in beverage preparation tanks.
The product then passes through homogenization, filtration, pasteurization, and cooling systems to improve stability, texture, hygiene, and shelf life before being transferred to the filling and packaging section.
Why Choose FREEION Juice Processing Systems?
Complete Turnkey Beverage Solution
Advanced Beverage Processing Technology
Hygienic Food-Grade Construction
Reliable Industrial Performance
Energy-Efficient Operation
Easy Operation & Maintenance
Flexible & Scalable System Design
Strong Technical & After-Sales Support
Related Products
/ Sugar Syrup Tank
The syrup preparation system ensures accurate sugar dissolving and uniform Brix control.
/ Pet Bottle Juice Filling Machine
FREEION Juice Filling Machine combines rinsing, filling, and capping in one compact monoblock system.
/ Pasteurizer
FREEION Pasteurizers ensure food safety and longer shelf life.
/ CIP System
FREEION CIP System provides automatic cleaning without dismantling equipment.
/ Beverage Mixing Tank
FREEION Beverage Preparation Tanks are used for blending juice, syrup, flavours, stabilizers, and additives.
/ Juice Processing system
FREEION Juice Processing System ensures hygienic and efficient preparation of juices and beverages.
/ Homogeniser
FREEION Homogenizer improves beverage texture, stability, and mouthfeel.
