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Pasteurizer

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Pasteurizer – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced Pasteurization Systems designed for safe, hygienic, and efficient thermal processing of beverages and liquid food products. FREEION Pasteurizers are ideal for fruit juices, RTS beverages, flavoured drinks, milk, dairy products, syrups, and nutritional beverages.

Our systems use controlled heat treatment technology to destroy harmful microorganisms while preserving the natural taste, colour, aroma, and nutritional value of the product. Designed with hygienic food-grade construction and advanced automation, FREEION Pasteurizers ensure reliable operation, extended shelf life, and consistent product quality.

Technical Specifications
Specification Details
System Type Pasteurizer (HTST / Batch / Continuous)
Application Juice, RTS Drinks, Milk & Beverages
Capacity Range 500 LPH – 20,000 LPH
Construction Material SS304 / SS316
Heating Method Steam / Hot Water / Direct Injection
Temperature Range 70°C – 95°C (Adjustable)
Holding Time 15–30 Seconds (HTST) / As per Recipe
Heat Exchanger Type Plate / Tubular
CIP Compatibility Yes
Control System PLC with Touch Screen HMI
Operation Mode Automatic / Semi-Automatic
Installation Type Skid Mounted / Modular
Maintenance Low

Applications

Fruit Juice Processing
RTS Beverage Production
Flavoured Drink Manufacturing
Milk & Dairy Beverage Processing
Nutritional & Functional Beverages
Syrup & Liquid Food Industries
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

High Product Safety & Extended Shelf Life
Maintains Natural Taste, Aroma & Nutrients
Energy-Efficient & Low Operating Cost

Key Features

Precise Temperature Control

FREEION Pasteurizers provide accurate heating and holding time control for effective and safe pasteurization.

  • Controlled heating and cooling cycle
  • Accurate holding time management
  • Prevents over-processing
  • Maintains product quality and flavour
  • Suitable for various beverage viscosities

Hygienic & Food-Grade Design

Manufactured according to beverage and food safety standards.

  • Product contact parts in SS316L / SS304
  • Smooth internal surface finish
  • Hygienic sanitary construction
  • Fully CIP compatible
  • Closed-loop system prevents contamination

Efficient Heat Transfer System

FREEION systems are designed for maximum thermal efficiency and product protection.

  • Plate or tubular heat exchanger options
  • Uniform temperature distribution
  • Steam, hot water, or direct injection heating
  • Low foaming and minimal product damage
  • High thermal efficiency

Energy Saving & Cost Efficiency

  • Regenerative heat recovery system
  • Optimized steam and utility consumption
  • Reduced product loss
  • Energy-efficient operation
  • Lower operating cost

Easy Operation & Automation

  • PLC with Touch Screen HMI
  • Automatic temperature and flow control
  • Digital monitoring and alarm system
  • User-friendly operation
  • Compact skid-mounted design
  • Easy cleaning and maintenance access

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Optional Features

Types of Pasteurizers

FREEION offers multiple pasteurization solutions based on production requirements:

Business Advantages

Improved Product Quality
  • Preserves natural taste and aroma
  • Maintains beverage colour and nutrients
  • Consistent product quality
Increased Product Shelf Life
  • Effective microbial reduction
  • Improved product safety
  • Reduced spoilage risk
Increased Production Efficiency
  • Continuous automated processing
  • Reduced manual handling
  • Smooth integration with beverage lines
Lower Operating Cost
  • Energy-efficient thermal processing
  • Reduced utility consumption
  • Low maintenance requirement

Key Advantages

Working System

The beverage product passes through a controlled heating section where it is heated to a specific pasteurization temperature for a defined holding time to eliminate harmful microorganisms.

The product is then rapidly cooled through an efficient heat exchange system to preserve flavour, aroma, colour, and nutrients before being transferred to storage or filling systems.

Why Choose FREEION Pasteurizers?

Advanced High-Pressure Homogenization Technology

Hygienic Food-Grade Construction

Accurate Temperature Control

Reliable Industrial Performance

Energy-Efficient System Design

Easy Operation & Maintenance

Flexible & Scalable Solutions

Strong Technical & After-Sales Support

Related Products

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