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Glass Bottle CSD Filling Machine (RFC)

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FREEION Glass Bottle Carbonated Soft Drink (CSD) Filling Machine

FREEION Glass Bottle Carbonated Soft Drink (CSD) Filling Machine is engineered for high-speed, hygienic, and reliable filling of carbonated beverages such as soft drinks, soda, sparkling water, energy drinks, and flavoured fizzy beverages in glass bottles.

Built with advanced counter-pressure filling technology, the machine ensures maximum CO₂ retention, low foaming, accurate filling levels, and excellent product quality even at high production speeds. The compact monoblock design integrates rinsing, filling, and capping into one efficient system, reducing footprint while improving production efficiency.

Designed for modern beverage plants, FREEION CSD fillers deliver superior hygiene, stable operation, low maintenance, and low total cost of ownership.

Technical Specifications
Parameter Specification
Machine Type Glass Bottle CSD Filling Machine
Filling Method Counter Pressure Filling
Application Carbonated Soft Drinks, Soda, Sparkling Water
Bottle Material Glass Bottles
Bottle Size Range 200 ml – 1000 ml
Number of Filling Valves 6 – 72
Production Capacity Up to 36,000 BPH
Cap Type Crown Cap / Screw Cap
Product Contact Parts SS AISI 316L
Machine Structure SS304
Control System PLC with Touch Screen HMI
CIP Compatibility Yes
Power Supply 415 V / 50 Hz / 3 Phase
Machine Operation Fully Automatic
Maintenance Low

Applications

Carbonated Soft Drinks (CSD)
Soda & Sparkling Water
Flavoured Carbonated Beverages
Energy Drinks
Fizzy Beverage Products
Model-Wise Capacity Table (Indicative)
No. Model (R/F/C) 200 ml 500 ml 1000 ml 2000 ml
01 6/6/3 40 BPM 30 BPM 25 BPM 12 BPM
02 8/8/4 60 BPM 50 BPM 35 BPM 18 BPM
03 10/10/5 75 BPM 65 BPM 45 BPM 22 BPM
04 12/12/6 95 BPM 75 BPM 55 BPM 28 BPM
05 18/18/6 140 BPM 120 BPM 85 BPM 42 BPM
06 24/24/8 190 BPM 170 BPM 115 BPM 58 BPM
07 30/30/10 240 BPM 190 BPM 145 BPM 72 BPM
08 40/40/10 300 BPM 240 BPM 190 BPM 95 BPM
Capacities are approximate and depend on juice viscosity and bottle size.
Complete Filling Line Solution
Freeeion Provides Complete Turnkey PET Juice Filling Lines Including:
System Features:
  • Bottle Air Conveyor System
  • Bottle Rinser
  • Juice Filling Machine
  • Cap Feeding & Capping System
  • Bottle Conveying System
  • Pasteurizer Integration
  • Cooling Tunnel (Optional)
  • Labelling Machine
  • Shrink Wrapping / Carton Packing
  • CIP Cleaning System

Top Three Benefits

Maximum CO₂ retention with low foaming
High hygiene and reliable high-speed performance
Energy-efficient operation with low maintenance cost

Key Features

Advanced Counter-Pressure Filling Technology

FREEION CSD fillers are specially designed for carbonated beverages using advanced counter-pressure filling systems.

Features:

  • CO₂ purging before filling
  • Controlled bottle pressurisation
  • Smooth filling with minimum foam formation
  • Stable carbonation throughout production
  • Uniform fill level in every bottle
  • Controlled depressurisation after filling

Benefits:

  • Better carbonation retention
  • Improved beverage taste and freshness
  • Reduced product wastage
  • Higher filling accuracy

High Hygiene & Food Safety

The machine is designed according to modern beverage industry hygiene standards.

Features:

  • Product contact parts made from SS AISI 316L
  • Hygienic filling valves with smooth internal surfaces
  • Fully enclosed filling area
  • CIP-compatible filling system
  • Drip-free filling valves
  • Stainless steel machine construction

Benefits:

  • Improved food safety
  • Reduced contamination risk
  • Easy cleaning and sanitation
  • Long product shelf life

High-Speed & Stable Performance

FREEION filling machines are built for continuous and reliable production.

Features:

  • Stable operation at high speeds
  • Smooth bottle transfer system
  • Electronic fill level control
  • Low oxygen pickup during filling
  • Optimised bottle handling system

Benefits:

  • Increased production efficiency
  • Consistent bottle quality
  • Reduced downtime
  • Better production stability

Gentle Glass Bottle Handling

The machine is specially designed for safe glass bottle handling.

Features:

  • Accurate neck handling system
  • Gentle transfer star-wheel design
  • Smooth bottle infeed and discharge
  • Reduced bottle impact during transfer
  • Stable conveyor synchronisation

Benefits:

  • Reduced bottle breakage
  • Smooth high-speed operation
  • Better packaging quality

Safe handling of lightweight bottles

Flexible Bottle & Cap Handling

FREEION machines support multiple bottle formats and cap types.

Features:

  • Suitable for different bottle heights and diameters
  • Supports crown caps and screw caps
  • Easy bottle format adjustments
  • Fast changeover between bottle sizes
  • Compatible with multiple beverage types

Benefits:

  • Production flexibility
  • Reduced changeover time
  • Suitable for multiple products
  • Easy future expansion

Easy Operation & Fast Changeover

The machine is designed for simple operation and maintenance.

Features:

  • PLC with Touch Screen HMI
  • Recipe management system
  • User-friendly control panel
  • Tool-less adjustment options
  • Easy access for cleaning and servicing

Benefits:

  • Easy machine operation
  • Faster product changeover
  • Reduced operator dependency
  • Lower maintenance effort

Energy Efficient & Low TCO

FREEION CSD fillers are designed to reduce operating cost and improve sustainability.

Energy Saving:

  • Optimised motor drives
  • Reduced compressed air consumption
  • Efficient CO₂ utilisation
  • Compact footprint reduces utility usage

Maintenance Saving:

  • Long-life machine components
  • Simplified mechanical design
  • Reduced wear and tear
  • Easy maintenance access

Water & Product Saving:

  • Reduced product losses
  • Minimal water consumption during cleaning
  • Efficient CIP operation

Business Advantages

Better Beverage Quality
  • Excellent carbonation retention
  • Consistent taste and fizz
  • Low foaming and smooth filling
Increased Production Efficiency
  • High-speed automatic production
  • Reduced manual intervention
  • Continuous and stable line operation
Lower Operating Cost
  • Reduced CO₂ wastage
  • Energy-efficient operation
  • Low maintenance and downtime
Flexible & Scalable Design
  • Suitable for small to large beverage plants
  • Easy future expansion
  • Compatible with complete beverage processing systems

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Capacity Table (Indicative)
Model (R/F/C) 250 ml 300 ml 500 ml
12/12/6 60 BPM 50 BPM 40 BPM
18/18/6 100 BPM 85 BPM 70 BPM
24/24/8 150 BPM 130 BPM 100 BPM
30/30/10 220 BPM 180 BPM 150 BPM
40/40/10 300 BPM 250 BPM 200 BPM
50/50/12 400 BPM 320 BPM 250 BPM
60/60/15 500 BPM 400 BPM 320 BPM

Why Choose FREEION Glass Bottle CSD Filling Machine?

Advanced counter-pressure filling technology

Excellent carbonation retention and low foaming

Hygienic and food-safe machine design

Reliable operation for Indian production conditions

Stable high-speed performance

Easy operation and quick format changeover

Energy-efficient and low maintenance

Strong technical and after-sales support

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