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Ultra Filtration System

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Ultrafiltration (UF) Systems – Industrial & Commercial

FREEION ENGINEERING Pvt. Ltd. offers advanced Industrial and Commercial Ultrafiltration (UF) Systems engineered to deliver superior water clarification, reliable filtration performance, and optimized operational efficiency for a wide range of industrial applications.

Designed with advanced membrane filtration technology, our UF systems effectively remove suspended solids, colloidal particles, turbidity, bacteria, and viruses while maintaining consistent water quality and low operating costs. These systems are widely used as a reliable pre-treatment solution before Reverse Osmosis systems and other advanced water treatment processes.

Our pre-engineered UF systems are manufactured using high-quality components and precision-engineered membrane modules to ensure long-term durability, process reliability, and efficient plant operation.

Ultrafiltration technology significantly reduces the dependency on conventional clarification systems and multimedia filters while improving overall treatment performance and membrane protection.

Water Classification by TDS Level

Water salinity or Total Dissolved Solids (TDS) concentration is measured in Parts Per Million (PPM).

Water Type TDS Range
Fresh / Tap Water Up to 1,000 ppm
Brackish Water 1,000 – 5,000 ppm
Highly Brackish Water 5,000 – 12,000 ppm
Sea Water 12,000 – 45,000 ppm

Applications

Water Treatment Plants
Wastewater Treatment Plants
Reverse Osmosis Pre-Treatment
Beverage & Bottling Industries
Pharmaceutical Industries
Food Processing Industries
Chemical & Process Industries
Water Reuse & Recycling Systems

Top Three Benefits

High Hygiene & Food Safety
Stable High-Speed Performance
Low Operating & Maintenance Cost

Technology Overview

Ultrafiltration is a membrane-based separation process where hydrostatic pressure forces water through extremely fine membrane pores.

UF membranes effectively separate:

  • Suspended Solids
  • Colloidal Particles
  • Turbidity
  • Bacteria
  • Most Viruses

while allowing purified water and dissolved low molecular weight substances to pass through.

Compared to conventional multimedia filtration systems, Ultrafiltration membranes provide significantly finer filtration performance with membrane pore sizes ranging from 0.01 to 0.10 micron.

Energy Saving & Low TCO

FREEION Juice Filling Machines are engineered to minimize Total Cost of Ownership (TCO).

Key Advantages

  • Superior filtration efficiency with high flux performance
  • Fine membrane pore size for advanced separation
  • Efficient removal of bacteria and viruses
  • Low fouling membrane technology
  • Backwashable and air-scourable membrane modules
  • Reduced dependency on clarifiers and multimedia filters
  • Excellent chemical resistance and temperature tolerance
  • Reliable long-term operational performance

Operating Specifications

  • Power Supply : 460V / 3Ph / 60Hz
  • Operating Temperature : 25°C, Max. 40°C
  • pH Operating Range : 6 – 9
  • Cleaning pH Range : 2 – 11
  • TSS : < 50 mg/L, Max. < 100 mg/L
  • Turbidity : < 50 NTU, Max. 300 NTU
  • TOC : < 10 mg/L, Max. < 40 mg/L
  • Chlorine : 0.5 ppm, Cleaning up to 2,000 ppm
  • COD : Max. < 60 mg/L
  • Backwash Frequency : 20 – 60 Minutes

Standard Features

  • High-Performance UF Membrane Modules
  • Stainless Steel Backwash Pump
  • 150 Micron Flushable Screen
  • Schedule 80 uPVC Piping
  • Microprocessor-Based Control Panel
  • Motor Starters
  • IP62 Electrical Enclosure
  • Differential Pressure Monitoring
  • Liquid Filled Pressure Gauges
  • Electrically Actuated Valves
  • Online Flow Measurement System

Optional Features

  • Chemically Enhanced Backwash (CEB)
  • Membrane Cleaning System (CIP)
  • Feed & Backwash Dosing Systems
  • PLC with HMI Automation
  • Feed Pump with VFD
  • Online Turbidity Monitoring
  • Stainless Steel Multi-Stage Feed Pump
  • HDPE Filtrate / Backwash Tank
  • Pressure Transmitters
  • Air Blower for Backwash
  • Customized Power Supply Options

Optional Features

Business Advantages

Higher Production Efficiency
  • High-speed automated operation
  • Reduced manpower requirement
  • Stable continuous production
Cost-Effective Operation
  • Low product wastage
  • Reduced maintenance cost
  • Energy-efficient system design
Consistent Juice Quality
  • Hygienic filling process
  • Accurate fill level control
  • Better product freshness and shelf life
Flexible & Scalable Solution
  • Easy future capacity expansion
  • Compatible with labelling and packing systems
  • Suitable for multiple beverage applications

Working System

Empty Bottles Enter the Rinsing Section Where They Are Cleaned Using Treated Water. Bottles Are Then Transferred to the Filling Section Where Juice is Filled Accurately Under Hygienic Conditions.After Filling, Bottles Move Automatically to the Capping Section for Secure Sealing Before Transferring to Labelling, Shrink Wrapping, Carton Packing, and Final Dispatch.

Why Choose FREEION Juice Filling Machine?

Advanced Beverage Filling Technology

Hygienic Food-Grade Construction

Accurate & Reliable Filling Performance

High-Speed Production Capability

Low Total Cost of Ownership

Easy Operation & Maintenance

Strong Technical & After-Sales Support

Related Products

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